Automated Repair Line

Tracking

• 12 Repair Workstations
• 4 Lead Board Remover Workstations
• 4 Sorter/Quality Control Stations
• 10 Pallet Grades
• Duplicate Scans

How Stations Are Compiled

Individual Repair Stations

• Qty for each grade
• Total of all grades

Lead Board Remover Workstations

• Total production of workstations
• Supplied (customized to line design)

Sorters/Quality Control

• Total production divided by number of sorters

Totals

• Total production of each grade.
• Grand total of all production.

Duplicates

• Total of duplicate tags read by scanner.

Calculations in Report Form

Compensation

• Each repair station employee, based on pre-set piece rates for each grade.
• Each lead board remember employee, based on a pre-set piece rate entered for this task.
• Each sorter/QC employee, based on a pre-set piece rate for this task.

Production

• Separate listing by grade and workstations.
• Summary of all grades
• Total of all grades

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Repair Program

• Drives count for Load Repair Kiosk.
• Sets grades for Load Repair System
• Seamless integration

Label Maintenance

• Pallet-Track® Label Printing Software.
• How many labels are left in each dispenser.

Inventory Adjustment

• 1 Graded Pallet is added to inventory for each Graded Pallet produced.
• 1 Awaiting Repair Pallet is deducted from inventory for each graded pallet.

Reports

• Current Production
• Completed Production Details
• Completed Production Summary
• Compensation Details
• Compensation Summary
• Calculated Inventory
• Pallet Repair Programs
• Skipped Labels
• Current Unique Label Numbers
• Remaining Labels
• List Duplicates

Hardware Environment

• Enclosure: Die Cast Aluminum (NEMA 4)
• Operating Temperature: 32°-122°F
• Humidity: Up to 90% non-condensing
• Location: Up to 4000' from Host PC
• Mount: Custom Designed Scanner Stand

Hardware Features

• Industrial NEMA 4 rated scanner
• Up to 1000 scans per second
• Concentrator will buffer up to 1500 scans without losing.
• Information, with no PC